Best Molds for Pouring Molten Silver: A Comprehensive Guide
Questionto prevent air bubbles when pouring molten silver into the mould which type of mould can be used?
Answerhello Yogananda
the only moulds you can direct pour into are cuttlefish, Tuffa stone, plaster (investment), or firebrick. All the other compounds will melt. coating your wax with a debubblizer solution greatly decreases the porosity- you can use alcohol too for a debubblizer-just ensure the applicator leaves no fibers or hairs on the piece( cotton swabs, or a paintbrush are the easiest methods of applying it to the wax or master). If you are getting bubbles chances are you are not letting the investment burn out long enough and there is still moisture in the investment ( a plaster compound). also vibrating the investment in the flask is another method of getting the most bubbles out of the investment as is possible before burning it out.
Delft clay works with silver too but is far easier if you direct pour into a tuffa or cuttlefish mould- with the delft clay you have to develop a skill for the cope and drag method which , if too dry crumbles when you place your registration marks and sprue into the mould- and if too humid or the clay too wet will not cast without bubbles all over from gasses pushing against the surface of the mould.A lot of work for a risky outcome-I would highly recommend trying your hand at carving directly into cuttlebone and making a mould with it as opposed to clay as a starting point. African traditional mould making uses small amounts of plaster of paris poured sequentially to develop a shell-like coating around the piece until you develop a sprue and pour spout built by layers of plaster poured and dried until you create a shell of sorts around the piece.Carles Codina discusses this method in his book Goldsmithing at length. It is tricky and like all the other direct casting mould methods the mould is good for only one use.
If you do decide to try cuttlefish casting go to a pet supply store and ask them to order a box of jumbo cuttlefish bone for you- it will cost far less than the 25 dollars or so (USD) for 6 pieces..In India they collect the bones on the beach- it is free if you are close to the coast and easy to prepare as they sundry and are essentially ready for use once cleaned up slightly. If you need a source for the bones I have one that sells it by the 50 gallon drum- depending on where you are in the world- I find this the cheapest way to buy. The only limitation to that source or any Indian supplier is that once the gathering season is over there is none until the following year.
I hope this helps, if not write me again and I'll clarify anything you need more help with. I also recommend Tim McCreight's book "Practical Casting" .It can be had on amazon .com, alibris.com or abe books.com, among other on-line sources starting at 2 or 3 dollars for a used copy..
Best regards,Ari